- Hydraulic systems use pressurized fluid to transmit power and perform work. Custom systems are designed for specific applications.
- Key components designed into custom systems include pumps, valves, cylinders, motors, accumulators, and control electronics.
- Design factors include required pressures, flow rates, operating temperatures, duty cycles, and performance specifications.
- Systems can be optimized for characteristics like power density, precision control, noise reduction, and energy efficiency.
- Design expertise is needed for proper component sizing, circuit layout, calculations, and analysis. Simulation software is often used.
- Custom manifold blocks streamline piping and minimize potential leak points.
- Valve configurations allow tuning motion profile, speed, force, and sequence.
- Sensors add position, pressure, and condition feedback for closed-loop control.
- Custom reservoirs, cooling, filtration, and other auxiliary features tailored to needs.
- Materials selected based on fluid compatibility and application environment.
- Pilot-operated valves enable remote and automated hydraulic system control.
- Extremely durable for handling high pressures, temperatures and heavy loads.
- Allow flexibility in controlling hydraulic power for specialized machines or processes.
In summary, custom hydraulic systems are engineered to provide optimized performance, efficiency, and reliability for specific applications. Expert design is crucial.
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